Stem sealant injection. A compressed spring actuates the valve in the other direction. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must 2152 2 - Ball Seats B. 0000003008 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. 0000191830 00000 n A MUST when servicing manytypes of wellhead gate valves. >> 0000006548 00000 n Trunnion ball valve. . 3. Thanks for this. 0000203531 00000 n /S 780 Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. Ball Valves. 2.1 The ball valve can be installed with flow in either direction. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the Valves for oxygen use are also marked with "free of oil and grease". /Linearized 1 0000102606 00000 n endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. 0000103392 00000 n << /Prev 697573 [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! 3 End and bore sizes. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 0000000017 00000 n IOM-CAM-BALL-T32. /Names << /Dests 41 0 R>> Skip to content. 0000073358 00000 n Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. PTFE lip seal. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. /Size 136 >> This unit comes with a standard 10ft high pressure grease hose . << With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. valves at all times, and, ultimately, require less lubricant. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. >> /N 20 Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. %%EOF 0000003348 00000 n And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. 0000203800 00000 n Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. %%EOF > E { /Names << /Dests 41 0 R>> In such applications proper preventative measures can significantly extend the life of your ball valves. xref Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) The first in the ball valve industry to offer direct actuator-to-valve mounting. /T 697585 Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream 0000105598 00000 n CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. /O 66 Scope. Rz*2u [ffS+f}J3Hs+4On; w. Flanged Floating Ball. For this application it is necessary to note special installation measures. Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. Ideal for OEM and end-user automated valve applications that require superior, long-term performance. 0000199855 00000 n Most of goods are exported to USA, Europe and Asia. Two examples of pneumatic actuated ball valves. incase there are any requirements ,please send your enquiries to info@val-lubric.com. View catalogue. /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] A standard in the Cameron Fully Welded. 0000202662 00000 n Regular and preventative maintenance has a direct impact on your ball valves lifespan. 0000205183 00000 n /MWFOForm Do Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) 0000005732 00000 n >> If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. xH1#y_ l SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] 0000002001 00000 n Double-Acting: Pressurized fluid actuates the valve in both directions. 3. 0000001854 00000 n sales representative to obtain maintenance procedures. 0000203249 00000 n Dynacentric high performance 0000002977 00000 n Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. /Prev 699922 A high pressure grease gun should be used for valves supplied with ball type grease ttings. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. stops to ensure the valve is fully closed. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] 64 0 obj ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. 0 >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. /Type /Catalog HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] 0000202679 00000 n Valve Greasing. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. Some valve manufacturers install this type at the factory. Wait 30 to 40 minutes and cycle valve again. /R0 gs Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES Who We Are Menu Toggle. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. 0000071988 00000 n 0000007962 00000 n xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE 0 m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; 0000013848 00000 n Every three months if the valve is operated infrequently. Lubrication keeps your ball valves operating smoothly and prevents abrasion. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R 48n3{? Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. << 0000145279 00000 n Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. 64 72 For technical questions, please contact the following: Engineering Department. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. Seal kits are available for Balon Series "LM" and "LS" ball valves. However, ball valve lifespan can be influenced by a variety of other factors. Do Not . Inspect the grease fitting to ensure it is not leaking or defective. Cameron/Navco B2 C.S. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. Start a conversation with the team today, and wed be happy to help. Cameron's Portlethen offer Preservation/Storage Warehouse. endobj Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. 0000197366 00000 n endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. 48 0 obj <> endobj We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. Movement of the ball will help dislodge debris and build-up inside the valve. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. Place the valve in either the fully open or the fully closed position. xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk Qf Ml@DEHb!(`HPb0dFJ|yygs{. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . The actions should be smooth without any binding of the stem through full travel. Main Menu. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. /T 699934 /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 74 0 obj <>stream Service Personnel are available to assist you with Valve Maintenance Programs. Full valve management services. Cameron Fully Welded Ball Valves. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 0000112180 00000 n Due to the absence of industry standards many dangerous types of fittingshave been put into service. 4. 0000001057 00000 n Once the gun has been loaded and the valve is in full open position you can begin greasing. View catalogue. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . )L^6 g,qm"[Z[Z~Q7%" Build the following steps into your maintenance program. 0000205177 00000 n 135 0 obj Each of these ball valve forms offers specific . 1398 0 obj <>stream Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000192656 00000 n startxref <]>> >> 2. 0000200964 00000 n 5. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . 0000003573 00000 n Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` b. Determine the number of sealant injection ports on the valve seats. 0000149989 00000 n Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. 0 "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream 0000101509 00000 n ?_OK^\M?=}zt` 'e?No Type of end connections (unequal ends can be furnished). trailer *T&f+_t3WMhU~ Prior installation, the pipe must be cleaned; 2. 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